2000L stainless steel beer brewery line with three vessels steam heated brewhouse

The 2000L beer brewery line is made for a Sweden customer.The brewhouse is 3 vessels brewhouse(mash/lauter tank,boiling/whirlpool tank and hot water tank) with bottom agitator.The pumps,agitator,raker will be controlled by VFD.The componont of the control panel is Siemens,Omron,Schenider,and it is accord with TUV standard.All of the material is food grade stainless steel 304.

Description

2000L stainless steel beer brewery line with three vessels steam heated brewhouse

The 2000L beer brewery line is made for a Sweden customer.The brewhouse is 3 vessels brewhouse(mash/lauter tank,boiling/whirlpool tank and hot water tank) with bottom agitator.The pumps,agitator,raker will be controlled by VFD.The componont of the control panel is Siemens,Omron,Schenider,and it is accord with TUV standard.All of the material is food grade stainless steel 304.

 

Specifications of 2000L beer brewery line:

SUS 304/SUS316/Copper clad,Inner Thickness=0.3mm,Outer thickness=0.2mm

Optional heating style of steam, electric and direct fire for brewhouse tanks

Internal 2B finishing, welds polishing to 0.4um

Cylindric and bottom with steam jacket–Max 3 bar pressure ensures 1°C/min heating speed.

PLC control panel with Siemens,Omron,Schenider element,and accord with EU standard

VFD controlled reducer and wort pump

Assembly sanitary rotary spray balls for cleaning

PU insulation,thickness:100mm

Temperature sensor(RTD) in a thermowell

Rake and mash agitator assembly with top/bottom reducer

 

Mill System 

Code

Name

Quantity

Technical Parameter

01

Mill Machine

1 piece

500Kg/h;

Breaker Roll Type; Adjustable mill degree;

Power:2.2kw; Voltage:380V; Model:Fm-011;

Faster Roller Speed: 700rpm

Crushing Particle Size: Adjustable

Ratio of Magnetic Metal Material:0.003g/kg

Temperature of Rollers after Production:56

02

Malt screw  auger

1 piece

Capacity:1000kg-3000kg/h;

Power:1.5Kw;

 

Mash system 

Code

Name

Size/ Volume/ Quantity

Technical Parameter

01

Mash/Lauter tank

Boiling/whirlpool tank

hot water tank

Double wall stainless steel

Gross capacity:2600L

Useful capacity:2000L               Outer :Ø1700 mm;

Total height: 2600 mm;

Top of tank manhole size:φ350

Filter board gap0.7mm

Mix power:1.5KW

Mixing ratio:1:43
– 1pc

Features: Grain mashing, Lautering and sparging

1.Material:Inner(SUS304),thickness:3.0mm; Out(SUS304),thinckness:2.0mm;

2. External-Jacket(SUS 304 thickness: 3.0mm;

3. Cylinder (sharp type, SUS304), thickness: 3.0mm.

4. Inner surface treatment: welds grinded to Ra 0.4µm without dead corner.

5. 100% TIG welding with pure argon gas shield

6.  Insulation: Polyurethane-thickness 100 mm.

7. Dished top and conical bottom

8Glass top manhole

9. Temperature way:Double metal thermometer

10. Outsourcing surface: Weld polishing processing

11. Jacket Pressure: design pressure 0.3 MPa, working pressure <0.MPa.

12. Top mounted 360° coverage CIP spraying ball and port

TC Easy clean

13. Stainless steel laser cutting False Bottom/Filter

14. Thermo well for high accuracy temperature sensor

15. 4pcs completely SUS304 heavy duty legs with leveling

  1. Grain rake with VFD controled motor and gear reducer .
  2. The use of advanced inverter control of motors, energy-saving mute. The Motor speed can be controlled and adjusted by transducer.

18.With sight light on top

04

 

Wort pump

VFD CONTROL;

ABB MOTOR

 

– 2pc 

 

Capacity:5000L/h  

Stainless steel 304 food deliver pump Power:1.5KW,  lift:38m, Rev:2880r/min

The use of advanced inverter control of motors, energy-saving mute. The Motor speed can be controlled and adjusted by transducer.

06

Detailed description of brewhouse pipeline– 1set1.Hard pipings: Sanitary SUS304; Self-draining

Inline sight glass for checking wort clarity and color

2.12 meter sanitary reinforced brewery hose with TC

adaptors

3. Pipe filter keeping hot break from heat exchanger

4.Complete valves, fittings and all parts

5.Every weld to a smooth sanitary finish

07

Two stage plate heat exchanger  1 piecesFunction: Wort cooling

1.Two stages for glycol water and city/cold water (single

stage for optional)

2.Completely 304 SS Corrugated plates

3.Stainless steel back plates (Carbon steel cover for

optional)

4.Full detachable for regular thorough cleaning

5.Effective Cooling Area: 30M2

6.Design Pressure: 1.0Mpa

7.Design Temperature: 170

8.City water, glycol water, wort inlet and outlet

9.Size: 310*425*1010mm

08

Operation platform1setPlatform frame is constructed entirely of stainless steel with a stainless diamond plate deck. A stainless watertight electronics enclosure is mounted to the back of the platform. Stairs are constructed of stainless steel diamond plate deck material. Safety rail is constructed of stainless steel tube

09

External wort Grant1setFeatures: Buffer tank avoiding negative pressure in

lauter tun

1. Total wort volume approx 50L

2. Hinged stainless steel cover

3. Sight levlel glass

4. Drain valve

5. 304 stainless steel

6. All 38 sanitary tri-clamp connections

10

Wort aeration assembly1setFeatures:

1. Stainless steel pipe assembly

2. Aeration stone

3. O2 10mm NPT ball valve O2 disconnect

4. 38 Sanitary tri-clamp connections

5. Built in sight glass

11

Hops filter1setFeatures:

1.Superior SUS 304

2.The hops can be fully filtered out

3.Filter Precision is 80-200um

4.Type:DN25-DN100

Fermentation system 

Code

Name

Size/ Quantity

Technical Parameter

01

Fermentation tank-5pcs

Double wall stainless steel tank;

Gross capacity:2500L

Useful capacity:2000L               Outer :Ø1500mm;

Total height: 3300 mm;

1. Material Inner (SUS304)thickness: 3.0mm; Outer(SUS304)thickness:2.0mm

2. External-Jacket(SUS304) thickness: 1.5mm;

3. Oval head cone bottom, thickness: 3.0mm.

4. Heat exchange area:5.1

5. Equipment with : cone 60°resist compression design,dripping

6. 100% TIG welding with pure argon gas shield

7. Interior Finish: Sanitary 2B finish, Pickled and Passivity; (8K Mirror finish optional)

8. Exterior Finish: Oil brushed finish(2B, 8K Mirror finish optional)

9. Interior full polished to 0.2~0.4 μm without dead corner

10. Insulated with high density Polyurethane foam 100mm

11. Glycol Jacket: Dimpled plate on cone and side

12. Stringent tank leakage test by water and pressured gas

13. Stringent Jacket leakage test by water and pressured gas

14. Sanitary side mounted manway with pressured door

15. TC connected CIP arm with 360° coverage spraying ball

16. CO2 blow-off arm with butterfly valve

17.Full sanitary metallic sealed sampling valve

18.Mechanical safe valve PVRV 2 bar on top

19.Hydraulic shock pressure gauge on CIP arm

20.Rotating racking arm and port on cone with butterfly valve

21.Tri clamp discharge arm with butterfly valve

22.Thermowell for high accuracy temperature sensor

23.4pcs completely SUS304 heavy duty legs with leveling

pad and legs support

24.Complete valves, fittings and all parts

25.Dry hopping port 4” TC with solid end cap

26.Sanitary level tube and valves TC for special request

27.Pressure gauge Thermometer gauge Sample valve Dry Hop Port

Cleaning system 

01

Washing pump3000l/h

– 1pc

SS anticorrosion pump, Power:0.75KW lift:18m Rev:2880r/min

02

Alkali tankUseful capacity:200L

– 1pc

 

Stainless steel304, double wall with insulation

Inner surface treatment:  welds grinded to Ra 0.6µm.

Material all adopt the international standard of 304 stainless steel, all welding are argon protection single-sided, double-sided forming.

 

03

Sterilization tankUseful capacity:200L

– 1pc

 

Stainless steel304, double wall with insulation

Stainless steel304, thickness: 2mm

Inner surface treatment:  welds grinded to Ra 0.6µm.

Material all adopt the international standard of 304 stainless steel, all welding are argon protection single-sided, double-sided forming.

 

04

Control box– 1pcCabinet Material: Anti-power Plastic painting

Assembling Style: Wall mounted Type

Electrical Components: World wide brand CE

certificated

CIP pump on/off

Heating elecment on/off

Temperature controller for special request

Auto on/off Timer for heating for special request

VFD control for CIP pump for special request

 

Control system
01Mashing controlManual operate

Instrument

Semi-Auto-control

German TUV Certification Control Cabinet

European standard

Siemens,Schneider,Omron component

1 set

Mixing, rotation, wort pump
02Fermentign controlTemperature, pressure, lamp
03Cooling controlMachine unit, pump, temperature
04Cleaning controlCleaning pump
05Hot water control
06Glycol water tank control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAQ

1.Electric power:It can be customized according to customer’s local condition.Such as 220V,230V,380V,430V; 50HZ or 60HZ;3 phases or single phase.

2.Price:Every customer has different requirement,so we need to confirm your requirement first,then give you price.Such as some customer require steam heating,some customer require electric heating;Some customer require 2 vessels brewhouse and some customer require 3 vessels brewhouse;Some customer require top manhole for fermentation tank and some customer require side manhole.So even both 1000L equipment,there price are different.So we need to confirm your detailed requirement first.

3.How to see if your company is trust?

We have sold many equipment to EURO.We can give you our customer’s contact information,you can listen to their advice or visit their brewery.

4.How should we do if we don’t know how to brew beer and install equipment?

We will dispatch engineer to install equipment and teach you how to brew beer freely.

If you have interest,please get in touch with me freely.